*NOW BOOKED FOR 2024* Transitmania 15 @ Santa Pod 19th to 21st July 2024 *ALL DETAILS HERE*


Alternator vac pump oil direction

Transit Mk3, 4 & 5(smiley front) Forum. All Transits 1986 - 2000

Alternator vac pump oil direction

Postby baba2000 » Sat Feb 24, 2024 1:12 pm

Hi, I bought a new alternator and noticed a grinding noise. after testing for oil feed I noticed the oil is coming down the thin pipe and out through the bottom of the vac pump where the fatter pipe would join. There was no oil coming from the fatter pipe, the hose is clear but plenty of oil coming from the thin hose is this direction the correct way. I thought the fatter pipe was the feed and the thinner pipe from the back of the vac pump to engine block was the outlet. Thanks.
baba2000
Transit Addict
Transit Addict
 
Posts: 47
Joined: Sun Jul 12, 2020 10:17 am

Re: Alternator vac pump oil direction

Postby dumper » Sat Feb 24, 2024 6:08 pm

The thin pipe is the pressure pipe thick pipe the drain the Same as turbos you may have a restriction when the pipe is connected but ok when off the pump
MK 8 L4 H3 Motorsport campervan
Past camper vans
1974 mk1 v4 with 2.0 pinto fitted
1986 mk3 2.5 di swb
1990 190 lwb 2.5 di
1998 100 lwb 2.5 di
2006 350 jumbo 135 tdci
dumper
Transit Extremist
Transit Extremist
 
Posts: 5459
Joined: Sun Jan 20, 2008 2:56 pm
Location: Lincolnshire

Re: Alternator vac pump oil direction

Postby baba2000 » Sun Feb 25, 2024 12:08 am

Thanks, so I fitted a new alternator today and it makes the same noise coming from the vac pump a metal grinding sound, something isn't right. Tested for oil coming into and out of vac pump all ok. I agree something is restricted. Don't know what to try next.
baba2000
Transit Addict
Transit Addict
 
Posts: 47
Joined: Sun Jul 12, 2020 10:17 am

Re: Alternator vac pump oil direction

Postby baba2000 » Sun Feb 25, 2024 2:12 am

These new alternators need a banjo fitting for the feed, the older type was a screw on type. I needed to go to a hydraulic firm to have a pipe with banjo made uo but it still feeds oil.
baba2000
Transit Addict
Transit Addict
 
Posts: 47
Joined: Sun Jul 12, 2020 10:17 am

Re: Alternator vac pump oil direction

Postby baba2000 » Tue Feb 27, 2024 10:04 am

I noticed with the servo to alternator hose off the alternator was sucking in where the hose would go on is this correct. Thanks.
baba2000
Transit Addict
Transit Addict
 
Posts: 47
Joined: Sun Jul 12, 2020 10:17 am

Re: Alternator vac pump oil direction

Postby dumper » Tue Feb 27, 2024 10:51 am

With never having a problem with the vac pump when fitting a new alternator you used to use the old vac pump so never run one without the pipes fitted.
You could have a bad alternator or vac pump maybe I’d remove the vac pump off the alternator and with the oil pipes still connected start the van and see if the alternator is ok as the oil feed is only for the vac pump.
MK 8 L4 H3 Motorsport campervan
Past camper vans
1974 mk1 v4 with 2.0 pinto fitted
1986 mk3 2.5 di swb
1990 190 lwb 2.5 di
1998 100 lwb 2.5 di
2006 350 jumbo 135 tdci
dumper
Transit Extremist
Transit Extremist
 
Posts: 5459
Joined: Sun Jan 20, 2008 2:56 pm
Location: Lincolnshire

Re: Alternator vac pump oil direction

Postby baba2000 » Wed Feb 28, 2024 11:46 am

Yes I have fitted two new alternators and they work fine but have grating noise from the vac pump. I think like was mentioned earlier that there is a restriction so I have another alternator that has the screw on feed and not the banjo new type. I will see if this works. Thanks.
baba2000
Transit Addict
Transit Addict
 
Posts: 47
Joined: Sun Jul 12, 2020 10:17 am

Re: Alternator vac pump oil direction

Postby baba2000 » Fri Mar 01, 2024 2:41 am

OK, I swapped the banjo type feed on the alternator to the normal screw on type and problem solved, no grating noise and as I hadn't drove on the second alternator far it looks like no damage done. The banjo type has to loop up and back down. I don't know if this causes a restriction, all I know is with the normal one looks like a smooth flow straight into the back of the alternator and it's now fine.

Thanks for the comment and help. Much appreciated.
baba2000
Transit Addict
Transit Addict
 
Posts: 47
Joined: Sun Jul 12, 2020 10:17 am

Re: Alternator vac pump oil direction

Postby dumper » Fri Mar 01, 2024 8:18 am

The oil feed is for the vac pump not the alternator
MK 8 L4 H3 Motorsport campervan
Past camper vans
1974 mk1 v4 with 2.0 pinto fitted
1986 mk3 2.5 di swb
1990 190 lwb 2.5 di
1998 100 lwb 2.5 di
2006 350 jumbo 135 tdci
dumper
Transit Extremist
Transit Extremist
 
Posts: 5459
Joined: Sun Jan 20, 2008 2:56 pm
Location: Lincolnshire

Re: Alternator vac pump oil direction

Postby EsafaliTakru » Fri Mar 01, 2024 9:22 am

Hey there, that grinding noise and oil leak definitely sound concerning. Here are some thoughts on your situation:

Oil flow:

It is unusual for oil to be coming out of the thinner pipe and not the fatter one. Typically, the fatter pipe is the feed line, bringing oil from the engine to lubricate the vacuum pump.
The thinner pipe is usually the return line, sending used oil back to the engine crankcase.
Possible causes:

Faulty vacuum pump: The grinding noise and the reversed oil flow could indicate a damaged internal component in the vacuum pump, causing it to pump oil the wrong way.
Incorrect installation: It's possible the oil lines may have been accidentally swapped during installation.
Recommendations:

Do not run the engine until you address the issue. Running the engine with incorrect oil flow can further damage the vacuum pump and other engine components.
Consult a mechanic: It's important to have a qualified mechanic diagnose the source of the grinding noise and the reversed oil flow. They can properly assess the situation and recommend the necessary repairs or replacements.
Double-check installation: While less likely, it's worth verifying if the oil lines were installed correctly comparing to the vehicle's service manual or online resources.
Remember, ignoring the grinding noise and oil leak could lead to costly repairs down the road. It's best to have a professional diagnose the issue and get it fixed properly.
EsafaliTakru
Newbie
 
Posts: 1
Joined: Thu Feb 01, 2024 1:42 pm

Re: Alternator vac pump oil direction

Postby baba2000 » Sat Mar 02, 2024 12:54 am

https://www.transitcenter.ie/vacuum-pum ... -4176.html

As I said the alternator is now working fine. As above the thin pipe is the feed. I did take it to a mechanic and the noise was identified as coming from the vac pump on the alternator. The problem was the banjo fitting, once I fitted the above feed pipe as per factory , problem solved. Some new alternators have a banjo type fitting. This was replaced with a reducer and the above pipe. Thanks.
baba2000
Transit Addict
Transit Addict
 
Posts: 47
Joined: Sun Jul 12, 2020 10:17 am

Re: Alternator vac pump oil direction

Postby Chug » Sun Mar 03, 2024 2:14 pm

Wow are you an AI Transit expert, oh no you can't be you got the supply and return pipes wrong.
EsafaliTakru wrote:Hey there, that grinding noise and oil leak definitely sound concerning. Here are some thoughts on your situation:

Oil flow:

It is unusual for oil to be coming out of the thinner pipe and not the fatter one. Typically, the fatter pipe is the feed line, bringing oil from the engine to lubricate the vacuum pump.
The thinner pipe is usually the return line, sending used oil back to the engine crankcase.
Possible causes:

Faulty vacuum pump: The grinding noise and the reversed oil flow could indicate a damaged internal component in the vacuum pump, causing it to pump oil the wrong way.
Incorrect installation: It's possible the oil lines may have been accidentally swapped during installation.
Recommendations:

Do not run the engine until you address the issue. Running the engine with incorrect oil flow can further damage the vacuum pump and other engine components.
Consult a mechanic: It's important to have a qualified mechanic diagnose the source of the grinding noise and the reversed oil flow. They can properly assess the situation and recommend the necessary repairs or replacements.
Double-check installation: While less likely, it's worth verifying if the oil lines were installed correctly comparing to the vehicle's service manual or online resources.
Remember, ignoring the grinding noise and oil leak could lead to costly repairs down the road. It's best to have a professional diagnose the issue and get it fixed properly.
1991(J) twin wheel tipper 2.5di
1994(L) twin wheel tipper 2.5di
Chug
Transit Fanatic
Transit Fanatic
 
Posts: 2446
Joined: Tue Jan 02, 2018 9:27 pm
Location: Tring, Hertfordshire

Re: Alternator vac pump oil direction

Postby dumper » Sun Mar 03, 2024 6:19 pm

Yes would be a disaster if there was more oil going into the pump then can get out
MK 8 L4 H3 Motorsport campervan
Past camper vans
1974 mk1 v4 with 2.0 pinto fitted
1986 mk3 2.5 di swb
1990 190 lwb 2.5 di
1998 100 lwb 2.5 di
2006 350 jumbo 135 tdci
dumper
Transit Extremist
Transit Extremist
 
Posts: 5459
Joined: Sun Jan 20, 2008 2:56 pm
Location: Lincolnshire

Re: Alternator vac pump oil direction

Postby Altransit » Thu Mar 14, 2024 10:56 pm

Chug wrote:Wow are you an AI Transit expert, oh no you can't be you got the supply and return pipes wrong.
EsafaliTakru wrote:Hey there, that grinding noise and oil leak definitely sound concerning. Here are some thoughts on your situation:


These AI "experts are a bit of a nightmare at the moment. If you guys spot any who have snuck through post approval, I would appreciate it if you could report the post so that I can look more closely as to whether they should be here ........... or not :P
1994 Mk4 SWB 115 Minibus 70ps Di (R.I.P.)
1997 Mk5 SWB 115 Minibus 70ps Di (Gone, but not forgotten!)
2004 Mk6 SWB T280 Medium Roof 85PS 2.0 TDDi - Vantunered (Also gone)
2008 Mk7 SWB T280 Medium Roof 85PS 2.2 TDCi - Also Vantunered
User avatar
Altransit
Site Moderator
 
Posts: 40270
Joined: Tue Oct 17, 2006 12:23 am
Location: Bicester, Oxfordshire, UK


Return to Mk 3, 4 & 5 - Second Generation Transits



Who is online

Users browsing this forum: No registered users

This site contains affiliate links for which we may be compensated.